What to Expect
We are looking for a highly motivated and hands-on Sr. Mechanical Engineer to join the Manufacturing Test Engineering team - part of the "machine that builds the machine." This team designs and builds robust, data-driven test systems for Tesla's power electronics used in vehicles, energy storage, charging solutions, and humanoid robots. The ideal candidate is detail-oriented, organized, and thrives in a fast-paced, high-responsibility environment. They take pride in hands-on problem solving, have strong analytical skills, and are eager to learn and share knowledge. This role requires flexibility and a willingness to travel both domestically and internationally to support equipment development, deployment, and collaboration with global teams.
This position plays a key role in shaping the quality and performance of Tesla's core technologies and is based at our Gigafactory in Reno, Nevada.
What You'll Do
- Lead the mechanical design of automated test equipment, including architecture definition, detailed CAD modeling, and pneumatic schematics. Verify designs through structural and thermal FEA, CFD, and tolerance stack-up analysis
- Architect automated test equipment, produce detailed-level CAD models, pneumatic diagrams, and verify designs using structural and thermal FEA and CFD
- Conceptual equipment development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
- Identify opportunities and implement performance, robustness, ease of assembly improvements
- Analyze system constraints and propose innovative solutions
- Support building, debugging, validation and equipment duplication efforts, and fine-tune equipment for release to production
- Conduct detailed testing and validation of installed machinery to ensure robustness and quality
- Perform on-site and off-site acceptance testing (SAT/FAT) of test equipment
What You'll Bring
- 5+ years' experience as Mechanical/Mechatronics/Automation Engineer with focus in automation, machine design, robotics, and product development
- Experience transitioning products and processes from prototype to production
- Knowledge in solid mechanics, pneumatics, hydraulics, dynamics, material selection, prototyping, testing methods, everyday machining, and fabrication processes
- Exposure to a wide variety of test systems, production machinery, industrial sensors, actuators, and equipment (pogo-pins, pressure transducers, temperature controllers, current meters, etc.
- Versed in SolidWorks, PDM, and Ansys, or similar CAD/CAE software
- Degree in Mechanical Engineering, Robotics, Mechatronics Engineering, or equivalent experience
Compensation and Benefits
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans > plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
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