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Sr. Mechanical Design Engineer, Automated Test Equipment

Tesla Motors, Inc.
paid holidays, flex time, 401(k)
United States, Nevada, Sparks
1 Electric Avenue (Show on map)
Mar 25, 2026
What to Expect
We are looking for a highly motivated and hands-on Sr. Mechanical Engineer to join the Manufacturing Test Engineering team - part of the "machine that builds the machine." This team designs and builds robust, data-driven test systems for Tesla's power electronics used in vehicles, energy storage, charging solutions, and humanoid robots. The ideal candidate is detail-oriented, organized, and thrives in a fast-paced, high-responsibility environment. They take pride in hands-on problem solving, have strong analytical skills, and are eager to learn and share knowledge. This role requires flexibility and a willingness to travel both domestically and internationally to support equipment development, deployment, and collaboration with global teams.

This position plays a key role in shaping the quality and performance of Tesla's core technologies and is based at our Gigafactory in Reno, Nevada.


What You'll Do
  • Lead the mechanical design of automated test equipment, including architecture definition, detailed CAD modeling, and pneumatic schematics. Verify designs through structural and thermal FEA, CFD, and tolerance stack-up analysis
  • Architect automated test equipment, produce detailed-level CAD models, pneumatic diagrams, and verify designs using structural and thermal FEA and CFD
  • Conceptual equipment development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
  • Identify opportunities and implement performance, robustness, ease of assembly improvements
  • Analyze system constraints and propose innovative solutions
  • Support building, debugging, validation and equipment duplication efforts, and fine-tune equipment for release to production
  • Conduct detailed testing and validation of installed machinery to ensure robustness and quality
  • Perform on-site and off-site acceptance testing (SAT/FAT) of test equipment

What You'll Bring
  • 5+ years' experience as Mechanical/Mechatronics/Automation Engineer with focus in automation, machine design, robotics, and product development
  • Experience transitioning products and processes from prototype to production
  • Knowledge in solid mechanics, pneumatics, hydraulics, dynamics, material selection, prototyping, testing methods, everyday machining, and fabrication processes
  • Exposure to a wide variety of test systems, production machinery, industrial sensors, actuators, and equipment (pogo-pins, pressure transducers, temperature controllers, current meters, etc.
  • Versed in SolidWorks, PDM, and Ansys, or similar CAD/CAE software
  • Degree in Mechanical Engineering, Robotics, Mechatronics Engineering, or equivalent experience

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
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